a5:remove-fan-pwm-noise

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a5:remove-fan-pwm-noise [2018/07/06 00:46] aeketa5:remove-fan-pwm-noise [2020/12/25 02:13] (current) – external edit 127.0.0.1
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-===== UNDER CONSTRUCTION ===== 
- 
 ==== Remove Fan PWM Noise ==== ==== Remove Fan PWM Noise ====
 Author: AETEK  Author: AETEK 
                              
-The changes shown here require knowledge in the field of Arduino, Marlin firmware and electrical engineering and can overwhelm normal users. Also, I would like to point out possible dangers that exist in certain interventions. All adjustments have been checked for function. +The changes shown here require knowledge in the field of electrical engineering and can overwhelm normal users. Also, I would like to point out possible dangers that exist in certain interventions. All adjustments have been checked for function. 
  
 **Difficulty: __Advanced__**  **Difficulty: __Advanced__** 
  
 **What is this about?** \\  **What is this about?** \\ 
-\\+[[https://en.wikipedia.org/wiki/Pulse-width_modulation]]\\ 
 +PWM (Pulse-width-modulation) is a technique to control the performance of e.g. a fan (as in the A5). 
 +As a side effect, noises can be emitted through the fan due to the pulsating current. This refers to noises that cause the propeller to vibrate due to the electric coils. Noise can also have other causes. Worn bearings are often the cause. The PWM filter does not help against this kind of interference noise. 
 +If the fan is mechanically good and there is still noise, then it is the PWM frequency emitted by the fan. The Marlin firmware offers several options to reduce noise by software. I have checked all these options. Unfortunately, hardly anything has changed in the result. That's why I developed this hardware solution. It is specially tailored to the fans of the A5.\\
  
 +
 +<code>
 +Note:
 +Just as the A5 is delivered from the factory, only the component cooler (A5 lower fan)
 +is PWM controlled. The Cold End Fan (A5 upper fan) is directly connected to 24V. 
 +There is no PWM. So the filter can not filter PWM noise. In another article, <add link> 
 +I show how to control the Cold End Fan (A5 upper fan) via PWM and thus gets quieter.       
 +Then the PWM filter helps to prevent PWM noise for the Cold End fan, too.
 +</code>
 +\\
 **Required Electrical Parts** **Required Electrical Parts**
   * 1 x Diode **1N 4007**   * 1 x Diode **1N 4007**
   * 1 x Resistor **100 Ohms 3 Watts**   * 1 x Resistor **100 Ohms 3 Watts**
   * 1 x Electrolytic Capacitor **220uF 35V**   * 1 x Electrolytic Capacitor **220uF 35V**
-  * Optional 2-Pin plug and socket for building an plug-in-adapter+  * Optional 2-Pin plug and socket for building plug-in-adapter.
   * Some cable and heat shrink   * Some cable and heat shrink
-{{:a5:aetek:solid_state_relais.jpg?1}}+
  
 The hobbyist will most likely have the parts in the tinker box.  The hobbyist will most likely have the parts in the tinker box. 
 +
  
 ==== Build The Circuit ===== ==== Build The Circuit =====
- **.** 
-{{:a5:aetek:a5_power_ctrl_detail.jpg?1}} 
  
-{{:a5:aetek:ssr_testing.jpg?1}}+{{:a5:aetek:fpwm_mod_01.jpg}} 
 + 
 +{{:a5:aetek:pwm_mod_03.jpg}} 
 + 
 +{{:a5:aetek:pwm_mod_04.jpg}} 
 + 
 +**Please note the polarity**\\ 
 + 
 + 
 +==== Connection On MKS GEN_L Mainboard ===== 
 +The PWM-Filter is connected between the MKS GEN_L mainboard and the fan.\\ 
 +{{:a5:aetek:pwm_mod_05.jpg}} 
 + 
 +The speed and volume of the component cooler (lower A5 FAN) can be regulated via GCODES. The cooling duct supplied by the factory is not effective. DaHai has tested alternatives and found that fan speed can be reduced with a more effective cooling duct. This is very good because we want to reduce noise.\\ 
 + 
 +[[https://www.thingiverse.com/samuelpinches/collections/jgaurora-a5-a3s-fan-cooling-ducts|Printable Cooling Ducts on Thingiverse]] 
  
-**The female pin header is connected to the MKS GEN_L 1.0 mainboard.\\ The plug belongs to . See photos. Please note the polarity**+----
  
 +Status 6. July 2018: Did Some Text updates
a5/remove-fan-pwm-noise.1530801966.txt.gz · Last modified: 2020/12/25 02:13 (external edit)